Maintain High Performance with Durable Corrosion Resistant 3D-Printed Components

dmp laserform ti-gr23 (A) exhaust upright in the background and laying down at an angle in front

Fluid and energy management in motorsports is fundamental to maximizing performance. Part quality and integrity are also essential as parts must possess the strength to combat to resist corrosive materials, including various automotive fluids, as well as high temperatures and harsh conditions. 

Our metal additive manufacturing solutions enable your team to design and produce high-quality, complex parts capable of exceeding your performance expectations.

Discover our Advanced Solutions for Automotive & Motorsports at Formnext 2025

See how we are driving high performance and platform development efficiencies in motorsports and transportation with live demos, expert insights, and breakthrough innovations in additive manufacturing.

Solving Metal Energy and Fluid Management Challenges

  • car racing leaving a huge dust cloud in its wake

  • Stability in Harsh Environments

    Parts are often packaged in challenging environments with high temperatures, temperature cycling, chemical exposure, and high energy vibrations. Part failure can lead to catastrophic issues with remaining on and returning to the track. Metal 3D printing provides solutions with parts that can remain stable in harsh conditions.
  • Alpine F1 hydraulic accumulator

  • Constrained Packaging Space

    Parts must often fit and function in tight spaces. Metal additive manufacturing can easily produce complex metal 3D-printed parts to work within these constraints and maintain high performance. Moreover, designing curves, angles, and channels is simple and provides the design freedom for unique part creation.
  • Back view of man holding checkered race flag

  • Durability Over Time

    Parts in racing vehicles must remain not only stable in extreme temperatures but also free of corrosion and degradation. Parts that break down over time can impact performance significantly. Metal additive manufacturing utilizes a wide range of materials to overcome such challenges and meet these needs.

  • Manufacturing Complex Parts

    Parts handling fluids or managing energy are often intricately designed, with curves, turns, and narrowing tubes. These complicated shapes can be difficult to manufacture accurately using traditional means. Metal 3D printing can produce complex parts as efficiently as simple ones, offering various solutions in part design.
  • dmp laserform 316L-B lamellar heat exchanger cut CAD

Alpine F1 Team Advances On-Car Innovation with Titanium Printed Hydraulic Accumulator

3D Systems’ titanium printing and proprietary cleaning process help Alpine F1 Team pack more performance into limited spaces to advance energy and fluid management.

More Motorsports Applications

Motorsports Air and Fluid Handling SLS Brake Cooling Part

Air / Fluid Handling
FormulaE

Metal Structural Components

Performance Cast Metal Components
Wind Tunnel Testing model

Performance Wind Tunnel Testing

  • eBook - Optimize Fluid Dynamics

    Metal Additive Manufacturing (AM)  enables unprecedented improvements in fluid dynamic applications, improving fuel and cooling systems, optimizing space utilization, and reducing part weight.
    Find out how
  • ProX DMP 320 cooling mantle

Learn More About Our Solutions for Manufacturing Aids

LaserForm Ti Gr5 (A)

High strength, low weight, excellent biocompatibility

LaserForm 316L (A)

Able to be sterilized and highly corrosion resistant.

3D Systems 3DXpert hero image

3DXpert

All-in-One Integrated Software for Industrial Additive Manufacturing

LaserForm CoCrF75 (A)

Highly corrosion, wear and heat resistant. Bio-compatible.

Improve production efficiency and increase uptime with IIOT management for 3D printing

3D Connect

Remote Diagnostics Management Software for 3D Printers

Talk to an Expert

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  • Application Innovation Group

    Our team can help you solve your most difficult design and production challenges with additive manufacturing solutions. Together we’ll identify your needs, working with you to optimize your designs, prototype, validate and define a manufacturing flow.
    Find out more